Imbibition of anionic surfactant solution into oil-wet matrix in fractured reservoirs




Mirzaei Galeh Kalaei, Mohammad

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Water-flooding in water-wet fractured reservoirs can recover significant amounts of oil through capillary driven imbibition. Unfortunately, many of the fractured reservoirs are mixed-wet/oil-wet and water-flooding leads to poor recovery as the capillary forces hinder imbibition. Surfactant injection and immiscible gas injection are two possible processes to improve recovery from fractured oil-wet reservoirs. In both these EOR methods, the gravity is the main driving force for oil recovery.

Surfactant has been recommended and shown a great potential to improve oil recovery from oil-wet cores in the laboratory. To scale the results to field applications, the physics controlling the imbibition of surfactant solution and the scaling rules needs to be understood.

The standard experiments for testing imbibition of surfactant solution involves an imbibition cell, where the core is placed in the surfactant solution and the recovery is measured versus time. Although these experiments prove the effectiveness of surfactants, little insight into the physics of the problem is achieved.

This dissertation provides new core scale and pore scale information on imbibition of anionic surfactant solution into oil-wet porous media. In core scale, surfactant flooding into oil-wet fractured cores is performed and the imbibition of the surfactant solution into the core is monitored using X-ray computerized tomography(CT). The surfactant solution used is a mixture of several different surfactants and a co-solvent tailored to produce ultra-low interfacial tension (IFT) for the specific oil used in the study. From the CT images during surfactant flooding, the average penetration depth and the water saturation versus height and time is calculated. Cores of various sizes are used to better understand the effect of block dimension on imbibition behavior.

The experimental results show that the brine injection into fractured oil-wet core only recovers oil present in the fracture; When the surfactant solution is injected, the CT images show the imbibition of surfactant solution into the matrix and increase in oil recovery. The surfactant solution imbibes as a front. The imbibition takes place both from the bottom and the sides of the core. The highest imbibition is observed close to the bottom of the core. The imbibition from the side decreases with height and lowest imbibition is observed close to the top of the core. Experiments with cores of different sizes show that increase in either the length or the diameter of the core causes decrease in the fractional recovery rate (%OOIP).

Numerical simulation is also used to determine the physics that controls the imbibition profiles. %The numerical simulations show that the relative permeability curves strongly affect the imbibition profiles and should be well understood to accurately model the process. Both experimental and numerical simulation results imply that the gravity is the main driving force for the imbibition process. The traditional scaling group for gravity dominated imbibition only includes the length of the core to upscale the recovery for cores of different sizes. However based on the measurements and simulation results from this study, a new scaling group is proposed that includes both the diameter and the length of the core. It is shown that the new scaling group scales the recovery curves from this study better than the traditional scaling group. In field scale, the new scaling group predicts that the recovery from fractured oil-wet reservoirs by surfactant injection scales by both the vertical and horizontal fracture spacing.

In addition to core scale experiments, capillary tube experiments are also performed. In these experiments, the displacement of oil by anionic surfactant solutions in oil-wet horizontal capillary tubes is studied. The position of the oil-aqueous phase interface is recorded with time. Several experimental parameters including the capillary tube radius and surfactant solution viscosity are varied to study their effect on the interface speed.

Two different models are used to predict the oil-aqueous phase interface position with time. In the first model, it is assumed that the IFT is constant and ultra-low throughout the experiments. The second model involves change of wettability and IFT by adsorption of surfactant molecules to the oil-water interface and the solid surface. Comparing the predictions to the experimental results, it is observed that the second model provides a better match, especially for smaller capillary tubes. The model is then used to predict the imbibition rate for very small capillary tubes, which have equivalent permeability close to oil reservoirs. The results show that the oil displacement rate is limited by the rate of diffusion of surfactant molecules to the interface. In addition to surfactant flooding, immiscible gas injection can also improve recovery from fractured oil-wet reservoirs. In this process, the injected gas drains the oil in the matrix by gravity forces. Gravity drainage of oil with gas is an efficient recovery method in strongly water-wet reservoirs and yields very low residual oil saturations. However, many of the oil-producing fractured reservoirs are not strongly water-wet. Thus, predicting the profiles and ultimate recovery for mixed and oil-wet media is essential to design and optimization of improved recovery methods based on three-phase gravity drainage. In this dissertation, we provide the results from two- and three-phase gravity drainage experiments in sand-packed columns with varying wettability. The results show that the residual oil saturation from three-phase gravity drainage increases with increase in the fraction of oil-wet sand. A simple method is proposed for predicting the three-phase equilibrium saturation profiles as a function of wettability. In each case, the three-phase results were compared to the predictions from two-phase results of the same wettability. It is found that the gas/oil and oil/water transition levels can be predicted from pressure continuity arguments and the two-phase data. The predictions of three-phase saturations work well for the water-wet media, but become progressively worse with increasing oil-wet fraction.



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