Fabrication of Bone Substitute Material by Rapid Prototyping

Bone tissue engineering has gained much attention in recent years. A key requirement in this field is the development of scaffold structures, on which cells adhere. This can be done by fabricating scaffolds by direct procedures like 3D-printing or by indirect procedures like casting. With the 3D-printing process different structures were build up by using hydroxyapatite powder (HA) and a special binder material. Afterwards the printed 3D structures were sintered. For the casting process molds have been made of different resins by stereolithography and other processes using polymers and waxes. These structures were filled by a suspension of HA. By heating the resulting polymer/ceramic composite to a specific temperature it is possible to combust the polymer or wax. By further heating the remaining body, the HA is sintered. Compared to the 3D printing a better resolution can be obtained here. But there are restrictions regarding the ratio of polymer and the HA ceramic during the heating process which means a limitation for the level of porosity.