Application of Design of Experiments (DOE) on the Processing of Rapid Prototyped Samples

The purpose of this experiment was to improve the Fused Deposition Modeling Process by examining the tensile strength of samples fabricated in a Stratasys FDM 1650 Machine utilizing the methods of Design of Experiments. A two-level, four-factor, full factorial experiment was conducted. The selected factors were temperature, air gap, slice thickness, and raster orientation. A regression equation determined the level each factor should be set in order to optimize the FDM machine settings. It was found that single factors - small air gap, small layer thickness and low raster orientation, as well as the interaction between high temperature and small layer thickness yielded the greatest effect the response.