Advanced Laminated Object Manufacturing (LOM) of SiSiC Ceramics

Carbon sheets were used as a starting material for fabrication of SiSiC composites by advanced LOM. This approach consists of three steps: First a preform was fabricated form phenolic resin coated carbon paper with a LOM-device. Second the preform was turned into a carbon preform by pyrolysis in N2-atmosphere. Third pressureless reactive melt infiltration of silicon into the as fabricated carbon preform, which finally yielded a dense SiSiC composite. SEM analysis revealed a microstructure consisting of uniformly dispersed β-SiC grains in a matrix of silicon. The LOM fabricated material exhibited an average four point bending strength and Youngs modulus of 115 MPa and 165 GPa, respectively.