Effect of surface state and material on surface quality enhancement by Dual Laser Powder Bed Fusion

dc.creatorOrdnung, D.
dc.creatorMetelkova, J.
dc.creatorVan Hooreweder, B.
dc.date.accessioned2024-03-25T23:41:42Z
dc.date.available2024-03-25T23:41:42Z
dc.date.issued2023
dc.description.abstractParts produced by Laser Powder Bed Fusion typically exhibit a limited surface quality often requiring systematic post-processing. The KU Leuven AM team recently developed a Dual Laser Powder Bed Fusion strategy to improve the quality of inclined up-facing surfaces during building. It consists of two steps: (1) a pulsed laser induces shock waves to remove powder from inclined surfaces, followed by (2) in-situ laser remelting of the newly exposed surfaces. The first part of this paper covers the powder removal efficiency using shock waves depending on the used material. A design of experiments was performed for horizontal samples of tool steels, titanium and aluminium alloys. The second part deals with the effect of the initial surface state on the powder removal efficiency for inclined surfaces (SaR,LT60=16.2 µm, SaR,LT120=24.0 µm). Finally, the third part demonstrates the surface quality improvement, resulting in a reduction of Ra up to 61% for 15° inclinations.
dc.description.departmentMechanical Engineering
dc.identifier.urihttps://hdl.handle.net/2152/124341
dc.identifier.urihttps://doi.org/10.26153/tsw/50949
dc.language.isoen_US
dc.publisherUniversity of Texas at Austin
dc.relation.ispartof2023 International Solid Freeform Fabrication Symposium
dc.rights.restrictionOpen
dc.subjectlaser powder bed fusion
dc.subjectsurface quality
dc.subjectsurface state
dc.subjectadditive manufacturing
dc.titleEffect of surface state and material on surface quality enhancement by Dual Laser Powder Bed Fusion
dc.typeConference paper

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