Investigation of Fiber Reinforced Composite Using Multi-Material 3D Printing

Fiber reinforced composite materials have been commonly fabricated by laying and curing the stiff and high strength fibers within tough matrix to enhance the elastic modulus. The strength and elasticity of the fiber reinforced polymers are dependent on the intrinsic mechanical properties of matrix and fiber, the fiber layup pattern as well as the volume percentage of the matrix and fiber. In this paper, the effects of these factors on the 3D printed fiber reinforced composite materials were investigated. The fiber reinforced polymers were fabricated using multi-material inkjet printer with rubbery material as matrix and rigid strong polymer as the fiber reinforcement. Two types of fiber layup configurations and fiber/matrix volume ratios were designed for this study. The experimental result shows that both tensile strength and elastic modulus of the fiber reinforced polymers could be largely enhanced by varying the fiber/matrix ratio and layup pattern.