An Evaluation of Non-Stochastic Lattice Structures Fabricated Via Electron Beam Melting

Abstract

Metal foam structures have many applications and can be used as structural supports, heat exchangers, shock absorbers, and implant materials. Stochastic metal foams having different cell sizes and densities have been commercially available for a number of years. This paper addresses a different type of foams which are known as non-stochastic foams, or lattice structures. These foams have a well defined repeating unit cell structure rather than the random cell structure in commercially available stochastic foams. The paper reports on preliminary research on the fabrication of non-stochastic Ti-6Al-4V alloy foams using the Electron Beam Melting process. Behavior of the structures in compression, bending, and low cycle repeating load tests are discussed, and recommendations about cell geometry and processing conditions are made.