Browsing by Subject "heat treatments"

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A comparison of the mechanical behavior of AlSi7Mg alloy produced through additive manufacturing and subjected to different heat treatment and aging conditions
(University of Texas at Austin, 2023) Caballero, K.; Medrano, V.A.; Arrietam E.; Merino, J.; Ruvalcaba, B.; Ramirez, B.; Diemann, J.; Murr, L.E.; Wicker, R.B.; Godfrey, D.; Benedict, M.; Medina, F.
The versatility and adaptability of Aluminum F357 (AlSi7Mg) make it a popular material in the aerospace and defense industries. In this study, two different laser powder bed fusion systems, EOS M290, and SLM 280HL were used to create specimens of Aluminum F357. These specimens were subjected to five different heat treatments: As-built, stress relief (SR), hot isostatic pressing (HIP), T6, and HIP+T6) as per ASTM F3318-18 standard. The printed specimens were then reduced to tensile bars through machining and tested for mechanical properties as per ASTM E28 using an MTS Landmark tensile testing system. In addition to the mechanical behavior analysis, the study used a JEOL JSM-IT500 SEM to observe and document the fracture produced by the tensile test and a Qness 30 CHD Master+ microhardness testing system to obtain hardness (HV) values of the alloy. The results showed that specimens fabricated in the Z direction had a tendency for higher yield strengths of approximately 225 MPa and although these results were similar between LPBF systems some variances can still be seen. However, these differences between the LPBF systems were observed to be partially mitigated by heat treatments. In conclusion, this study highlights the significance of heat treatment on the mechanical properties of Aluminum F357. The results provide valuable information for the aerospace and defense industries to optimize their processes and produce high-quality components. The compatibility of LPBF system fabrication and the mitigation of differences observed between LPBF machines by heat treatments, further demonstrate the potential of this method for producing high-quality Aluminum F357 components.
Microstructure and Mechanical Properties of Maraging Steel 300 After Selective Laser Melting
(University of Texas at Austin, 2010-09-23) Yasa, E.; Kempen, K.; Kruth, J.-P.
Selective laser melting (SLM) is an additive manufacturing process for the direct fabrication of prototypes, tools and functional parts. The process uses a high intensity laser beam to selectively fuse fine metal powder particles together in a layer-wise manner by scanning cross-sections generated from a three-dimensional CAD model. The SLM process is capable of producing near fully dense functional products without almost any geometrical limitation and having mechanical properties comparable to those produced by conventional manufacturing techniques. There is a wide range of materials that are suitable to be processed by SLM including various steels, Ti, Al and CoCr alloys. Being one of these materials, maraging steel 300 (18Ni-300) is an iron-nickel steel alloy which is often used in applications where high fracture toughness and strength are required or where dimensional changes have to remain at a minimal level, e.g. aircraft and aerospace industries for rocket motor castings and landing gear or tooling applications. To achieve its superior strength and hardness, maraging steel, of which the name is derived from ‘martensite aging’, should be treated with an aging heat treatment. In this study, the effect of the SLM parameters (scan speed and layer thickness) on the obtained density, surface quality and hardness of maraging steel 300 parts is investigated. Moreover, various aging heat treatments (different combinations of duration and maximum temperature) are applied on the SLM parts to achieve high hardness values. The mechanical testing of maraging steel 300 specimens produced by SLM and treated with an appropriate aging treatment is accomplished by impact toughness and tensile tests and compared to the results obtained using conventional production techniques. Additionally, the microstructures of as-built and heat treated parts are investigated.
Quantitative Evaluation of Crystallographic Texture in Aluminum Alloy Builds Fabricated by Very High Power Ultrasonic Additive Manufacturing
(University of Texas at Austin, 2012) Sojiphan, K.; Babu, S.S.; Yu, X.; Vogel, S.C.
Very high power ultrasonic additive manufacturing (VHPUAM) has shown good bond quality over traditional ultrasonic consolidation processes. However, the stability of microstructure in bulk and interface regions is unknown. Our earlier research showed a large difference in grain growth kinetics between bulk and interface regions. Therefore, we have performed in-situ studies of crystallographic texture evolution using a neutron beam line, before, during, and after heat treatment at 343oC for 2 hours. Shear texture in the as-received condition was found to be stronger with higher vibration amplitudes. We also observed rapid reduction of rolling textures in the initial material and presence of shear textures even after heat treatment.